Les Formateur pratique en hydraulique et pneumatique is meticulously designed to support comprehensive training and assessment in hydraulic drive, pneumatic transmission, and PLC control in colleges and vocational schools. This versatile system integrates a wide array of industrial-grade pneumatic and hydraulic components, along with programmable controller modules, making it ideal for both basic and advanced training. It allows students to perform conventional control circuit experiments, explore complex hydraulic-pneumatic integration, and develop curriculum-based projects.
- Dual-Sided Platform Design: This trainer features a vertical, dual-sided platform. One side is dedicated to pneumatic experiments, while the other is designed for hydraulic experiments.
- Composants de qualité industrielle: All hydraulic, pneumatic components, and valves used in this trainer are of industrial grade, ensuring students work with real-world equipment.
- User-Friendly Panel Design: The T-slot panel design, combined with rapid joint connections, allows for easy assembly and operation. Circuit experiments are further simplified with leak-proof, fast-inserted interfaces, ensuring clean and efficient circuit setups.
- Modular Hydraulic Components: The trainer’s hydraulic components are independent modules equipped with spring pins, allowing for easy assembly of various hydraulic circuits on the T-slot panel.
- Dual Control Modes: The hydraulic circuits can be controlled either by a relay unit or by PLC, providing a practical comparison of traditional relay control and modern PLC programming. This feature enhances students’ understanding of PLC control advantages.
- Safe and Reliable: The trainer includes multiple safety features, such as quick couplings for hydraulic connections, protective training wires for electrical control circuits, current leakage protection, and thermal protection circuit breakers for motor control. The system also automatically unloads when the pressure exceeds 6.3MPa, preventing damage.
- Comprehensive Integration: The system integrates a variety of real hydraulic components, relay control units, PLC, and computer configuration technologies, offering a complete learning environment.
- High-Pressure Demonstration: The demonstration components use compression-resistant hoses, capable of handling pressures up to 15MPa.
Pneumatic Experimental Panel
The pneumatic control unit consists of the following modules:
- Power Module: Features single-phase leakage protection with an output voltage of 220V. If the earth leakage current exceeds 30mA, the power automatically cuts off. The DC 24V electric control includes overvoltage protection.
- PLC Module: The module is equipped with secure sockets for input and output points, along with PLC programming software, learning software, and a programming cable.
- Relay Unit: Various relays’ connectors are integrated into the panel for easy connection during training.
- Button Switch Unit: The unit includes connectors for various push-button switches, allowing easy operation.
- Solenoid Valve Control Interface: Connectors for various solenoid valves are provided for straightforward training exercises.
- Pneumatic Components Modules: These components are mounted on a fast backplane, facilitating easy assembly and disassembly.
Hydraulic Experimental Panel
The hydraulic control unit includes:
- Power Module: Equipped with three-phase leakage protection and output voltages of 380V/220V, along with a 24V DC supply.
- PLC Module: Similar to the pneumatic panel, it includes secure sockets for input and output points, plus PLC software and accessories.
- Relay Unit: Connectors for various relays are integrated for ease of use.
- Button Switch Unit: Features connectors for various push-button switches for easy operation.
- Solenoid Valve Control Interface: Connectors for solenoid valves facilitate efficient training.
- Hydraulic Components Module: These components are mounted on a fast backplane for easy assembly and disassembly.
Control System
The control system offers multiple control methods:
- PLC Control:
- Programming control
- Delay sequence control
- Relay Control:
- Proximity switch control for sequence and position
- Manual control with double solenoids and three interfaces, plus six single electric control interfaces
Les Formateur pratique en hydraulique et pneumatique is a complete training solution that equips students with the skills needed for mastering hydraulic and pneumatic systems, ensuring they are well-prepared for the demands of modern industrial environments.
Hydraulic Training Modules
2.Circuits de contrôle de la vitesse
Circuits de régulation de vitesse
- Oil-inlet throttle speed regulation circuit
- Oil-return throttle speed regulation circuit
- Bypass throttle speed regulation circuit
- Speed regulation circuit using speed regulating valve
- Differential connection for fast-speed movement circuit
- Speed-reduction/slow-speed circuit via solenoid valve and speed regulating valve
- Secondary feed circuit with speed regulating valve in series
- Secondary feed circuit with speed regulating valve in parallel
Synchronization Action Circuit
- Synchronization circuit using speed regulating valve
1.Circuits de contrôle de la pression
Circuits de régulation de la pression
- Pressure regulated circuit via pressure relief valve/overflow valve
- Single-stage pressure regulation from remote port via pressure relief valve/overflow valve
Circuits de maintien de la pression
- Pressure holding circuit utilizing a pilot check valve
Circuits de réduction de pression
- Single-stage pressure reduction circuit
Circuits de décompression
- Decompression circuit via throttle valve
- Decompression circuit using sequence valve
Circuits de décompression (ventilation sous pression)
- Pressure relief circuit with three-position four-way reversing valve
- Pressure relief circuit with two-position two-way valve
3.Circuits de contrôle directionnel
Circuits d'inversion
- Reversing circuit via reversing valve
- Sequence action circuit using sequence valve
- Sequence action circuit with two-position four-way valve and proximity switch
- Sequence action circuit using proximity switch
- Sequence action circuit via pressure relay
Circuits de verrouillage
- Lock circuit using reversing valve
- Lock circuit using one-way valve
- Lock circuit via pilot check valve
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Pneumatic Training Modules
- Single pneumatic acting cylinder direct control
- Dual pneumatic acting cylinder speed control
- Dual pneumatic acting cylinder “AND” direct control
- Dual pneumatic acting cylinder “OR” direct control
- Dual pneumatic acting cylinder “AND” & “OR” direct control
- Dual pneumatic acting cylinder “AND” and delay control
- Hand-operated (serial) circuit control
- “Remote” operation (parallel) circuit control
- Interlock “remote” independent operation circuit control
- Delay forward-back circuit control
- Dual-solenoid continuous reciprocating/forward-back circuit control
- Multi-cylinder, single electric solenoid electric-pneumatic control circuit with delay sequence control
- Dual-cylinder reciprocating/forward-back electric-pneumatic control circuit
Hydraulic Part
1.Moteur
- Power: 1.5KW
- Speed: 1420 r/min
2.Variable Pump
- Pression nominale : 7 MPa
- Rated Flow: 8 ml/rev
3.Input Power
- Three-phase four-wire: ~380V ± 10%, 50Hz
Consommation électrique
- Less than 2 KVA
Pneumatic Part
Silent Air Compressor
- Compressor Displacement: 65L/min
- Noise Level: <57 dB (Mute)
Moteur
- Power: 750W
- Working Voltage: AC 220V
- Speed: 2860 r/min
PLC Model
- FX1S-20MR-001
Input Power
- Single-phase: 1P + N ~ 220V ± 10%, 50Hz
Consommation électrique
- Less than 1 KVA
Bench Dimensions:
- 1650mm × 900mm × 1750mm
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